In industrial production, defects in the components produced may be found in different stages of production. To find out the defects of these components, you can rely on automatic optical inspection equipment to detect them. In fact, with the accelerated development of electronic components towards refinement and miniaturization, traditional automatic optical inspection equipment has been unable to meet the inspection needs. The problems of complex programming steps, long time-consuming, insufficient inspection generalization ability, and high false alarm rate have become increasingly prominent.
In order to solve the problems existing in traditional automatic optical inspection equipment, Maker-ray Technology, a professional automatic optical inspection brand, applied deep learning algorithms to AOI, created the AIS20X series of products with ingenuity, and subverted the traditional optical inspection experience with minimal programming. It is understood that Maker-ray AIS20X series products belong to AOI equipment before wave soldering. It can capture board images in real time through high-precision color industrial cameras, use convolutional neural network algorithms to process images, and intelligently determine defective components, further improving production efficiency and efficiency. product quality.
Compared with traditional automatic optical inspection equipment, Maker-ray AIS20X series products have simplified programming and effectively solve the two traditional algorithm pain points of long programming time and high false alarm rate. The traditional color algorithm requires color extraction and manual parameter adjustment. Not only is the operation complicated and difficult to use, but the detection effect depends on the operator’s experience. The Maker-ray AIS20X series products use big data optimization, intelligent and minimal programming, can automatically select boxes, and automatically adjust parameters, which greatly shortens the programming time, and can directly call the existing layout files, effectively shortening the line change time. What is even more rare is that the programming of Maker-ray AIS20X series products does not have high requirements for operators. Generally speaking, it can be started after 2 hours of training, and can be used proficiently within a week, which can help reduce the recruitment threshold and employment cost of enterprises.
Maker-ray AIS20X series products also perform better in detection ability than traditional automatic optical systems. This series of products has strong feature fuzzy recognition ability, can effectively detect the polarity, and is not disturbed by the screen printing on the board and the change of the device text; it can also detect the color ring resistance and color ring wrong material while achieving a straddle structure; and has Strong color discrimination capability, whether it is black components on black boards, black features on black components, white plugs and jumpers on white boards, and black components on green boards Thermistors can effectively identify missing parts and negative parts defects. At the same time, this series of products can be compatible with complex situations such as device deviation, capacitance skew, slight differences in color, and irregular arrangement of devices, thereby reducing the false alarm rate.
Automatic optical inspection equipment occupies an important position in the quality inspection link of industrial production, and has a profound impact on production efficiency and product quality. With its minimalist programming, Maker-ray pre-wave AOI shortens the programming time, reduces the false alarm rate, and is easier to use. It is no wonder that it is welcomed by more and more companies in the market.